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OS_ERR / PSU_INCOMPAT Warning

Bitaxe Hex – 12V Power Supply Not Compatible

Bitaxe Hex input power out of spec — wrong-voltage, under-rated, reverse-polarity, or wrong-geometry 12V PSU. Also covers the reverse catastrophe: 12V PSU plugged into a 5V Bitaxe (Supra/Ultra/Gamma).

Warning — Should be addressed soon

Affected Models: Bitaxe Hex v303, Bitaxe Hex v304, UltraHex, Bitaxe GT (related 12V family), related risk: Bitaxe Supra/Ultra/Gamma (5V) destroyed by 12V PSU

Symptoms

  • Brand-new Bitaxe Hex refuses to boot — no LEDs, no `bitaxe_xxxx` Wi-Fi AP, no OLED text
  • AxeOS logs `Power Fault Detected` from the onboard TPS546 within 2-10 seconds of power-on, despite a `12V` PSU sticker
  • AxeOS status page shows `Vin` below `11.5 V` sustained under load, or oscillating between `10.8 V` and `12.1 V` during chip ramp
  • `count_asic_chips` reports fewer than 6 (typically 3-5) when all 6 BM1366 chips should enumerate
  • Hex boots, hashes for 2-20 minutes, then resets in a continuous reboot loop on the multichip firmware
  • ESP32-S3 serial console (USB-C, 115200 baud) shows `brownout_det: detected` before every reboot
  • PSU audibly whines, clicks, or the DC barrel feels warm within a minute — PSU OCP is cycling
  • Reverse catastrophe: 12V PSU plugged into a 5V Bitaxe (Supra/Ultra/Gamma) — faint pop or magic smoke, AxeOS permanently unreachable, visible scorching on 5V LDO and/or ASIC package
  • AxeOS logs `ASIC init failed` or `TPS546_init: timeout` immediately after a PSU swap
  • Same cable + PSU works on unrelated devices (LED strip, bench load) but misbehaves on the Hex under real current draw
  • Barrel jack physically inserts but clicks loosely — wrong ID/OD (e.g., `5.5 × 2.5 mm` plug in a `5.5 × 2.1 mm` jack)
  • Reverse-polarity: PSU is center-negative; reverse-polarity diode conducts and OCP trips the PSU instantly

Step-by-Step Fix

1

Swap to a known-good 12V brick PSU. Pull the cheap wall-wart out and replace with a regulated 12V / 5A (ideally 7A) brick-style PSU from a real brand — Mean Well, CUI, or the D-Central Bitaxe Hex bundle. This single swap fixes roughly two-thirds of 12V-not-compatible tickets. Don't cheap out — your Hex's silicon is worth far more than the $20 delta between a real regulated brick and an Amazon clone. A brick-style PSU with a datasheet regulates under real load; a wall-wart typically doesn't.

2

Confirm center-positive polarity and correct barrel geometry before plugging anything in. Look at the polarity diagram on the PSU sticker — center-dot-in-circle means tip-positive. Confirm barrel is `5.5 × 2.1 mm` (standard DC barrel — if it clicks in loosely, it's probably `5.5 × 2.5 mm`, which looks identical but doesn't conduct reliably). If polarity or geometry are wrong, the PSU is simply wrong for the Hex. Return it or repurpose.

3

DMM-verify PSU under load before connecting to the Hex. Plug the PSU into any 12V accessory that draws roughly 5A (12V halogen bulb, small DC fan array, electronic load). Measure at the plug tip-to-sleeve with a DMM on DC volts. Expect `≥ 11.5 V` sustained under load. If it droops, the PSU is unregulated or underrated — do not connect to a Hex regardless of sticker claims. About 60% of Amazon generic bricks fail this test.

4

Verify you're connecting to a Hex, not a 5V Bitaxe. On the board silkscreen, Hex says `Hex` and v304 says so explicitly. Supra/Ultra/Gamma silkscreens say their model. If in any doubt, power the suspected board from the correct low-voltage PSU first, connect via USB-C to serial, and read the board-ID from the firmware build string in AxeOS → System. Never guess at input voltage. A 12V PSU into a 5V Bitaxe destroys silicon in under 2 seconds.

5

After a `Power Fault Detected` event, cold-boot for 10 seconds. The multichip firmware's TPS546 register state does not clear on a soft reboot. Power off at the wall, unplug the barrel, wait a full 10 seconds (not 2, not 5), then re-plug. Wait for the full boot and check AxeOS status for a clean `Vin` reading. If Power Fault returns immediately, the PSU is still the problem; go to Step 7.

6

Probe `Vin` live via AxeOS once the Hex boots. Open AxeOS status and watch `Vin` as frequency ramps from idle to stock (target ~`485 MHz` on a stock Hex). Clean PSU: `12.0 V ± 0.2 V` across the ramp. Marginal PSU: visibly sags or oscillates. Cross-check with a DMM on the barrel terminals — AxeOS and the DMM should agree within `0.1 V`. A discrepancy suggests a sensing problem, not a PSU problem.

7

Swap PSU with a known-good unit from a healthy Hex to bisect PSU vs board. Borrow a proven-working Hex PSU from a second unit, a neighbour, or D-Central's test inventory. Connect to the suspect Hex, boot, read `Vin`. If the symptom moves with the PSU, the PSU is bad — replace and done. If the symptom stays with the Hex despite a proven-good PSU, the fault is board-side and you're moving to Tier 2/3.

8

Inspect the barrel jack under magnification. A cheap USB microscope or a jeweller's loupe will show hairline cracks in the solder joints at the barrel jack's three PCB pads. Flex the jack gently with a wooden chopstick while probing `Vin` at the board with a DMM: if `Vin` changes when the jack moves, the solder joint is cracked. This is a common failure mode on Hexes that have been plugged/unplugged dozens of times.

9

Reflow the barrel jack solder joints. Temperature-controlled iron at `340-360 °C` with fresh leaded or SAC305 solder. Apply flux first. Re-melt each of the three joints for approximately 1 second each. Entry-level reflow — if you can solder a through-hole LED, you can do this. Do not reheat any joint for more than 3 seconds or the plastic jack housing melts and the jack misaligns. Retest `Vin` under load after cooling.

10

Document your PSU for future reference. Apply a paint-pen or label-maker sticker on the PSU reading `Hex 12V 5A center+` (or your specific spec). Add the target Bitaxe's serial number if you run multiple units. The single biggest source of 12V-not-compatible disasters in a multi-Bitaxe household is grabbing the wrong PSU off a shared bench. Cheap insurance; multi-year payoff.

11

Scope the `Vin` rail under load if a DMM-verified PSU still triggers Power Fault. A cheap 50 MHz handheld scope (Owon, Rigol entry-level) on the barrel jack inputs during a full-frequency ramp will show PSU ripple and undervoltage events that a DMM averages out. Expect `< 100 mV pk-pk` ripple on a good regulated brick. A noisy or unregulated PSU can ride `500 mV` of ripple and still DMM-read `12.0 V` — enough to trigger intermittent Power Fault without failing any steady-state test.

12

Reflash the ESP-Miner-multichip firmware if `count_asic_chips` reports fewer than 6 and the PSU is confirmed clean. Use the Bitaxe Web Flasher over USB-C. Flash the `bitaxeHex` factory image — NOT the single-chip Gamma/Ultra image, which will not enumerate all six chips and can lock the TPS546 in an unknown state. Verify all six chips enumerate in AxeOS status after flash. If still fewer than 6, the fault is hardware (solder joints on the chip daisy-chain, or a dead chip).

13

Add Vcore bulk capacitance (Hex v304 community mod). On a v304 with clean `Vin` but rippling Vcore under load, the documented community mod is to add `2 × 180 µF` polymer capacitors in parallel with existing Vcore output caps. Polymer caps, not electrolytic — polymer tolerates ripple better and has lower ESR. Pad locations are documented on the bitaxeorg Discord and the OSMU wiki. Requires fine-pitch surface-mount soldering; watch a reference video before attempting.

14

Check the reverse-polarity protection diode if a center-negative PSU ever touched the board. On the Hex schematic, the diode sits between the barrel jack and the input bulk cap. A past reverse-polarity event may have failed the diode short — in which case the board either won't power up at all, or trips any PSU's OCP instantly on connect. DMM diode-test in-circuit (power off). Shorted diode = desolder and replace with same-spec part. Parts are under `$1`.

15

Flash an alternate firmware build if `Power Fault Detected` persists with a clean PSU and intact hardware. The multichip firmware has had false-positive Power Fault reports in certain v2.0.x-v2.2.x builds. Roll forward or back one minor version to rule out a firmware regression. Document your rollback path so you can restore if the new build introduces other issues. Use the Bitaxe Web Flasher over USB-C — never flash over network once a Power Fault is latched.

16

Stop DIY and go to D-Central if a 5V Bitaxe (Supra/Ultra/Gamma) was hit with a 12V PSU. The 5V LDO and BM1366/BM1370 ASIC are dead within milliseconds. D-Central can harvest the ESP32-S3, OLED, and connectors for spares, but the board itself is replacement-only. Shop a new board at d-central.tech/product-category/bitaxe/ and label both the new unit and your Hex PSU immediately to prevent recurrence. This is the single most expensive avoidable mistake in the Bitaxe ecosystem.

17

Stop DIY if the Hex shows visible burn marks, bulging caps, or scorched components. Visible thermal damage on the TPS546, ASIC packages, or bulk caps means the board is beyond iron-level repair. It's bench-rework territory — hot-air, component-level replacement, full retest. Do not attempt with a soldering iron. Pack the Hex in an anti-static bag and ship to D-Central for an open-source repair assessment. Include the PSU so we can reproduce the fault.

18

Stop DIY on suspected ESP32-S3 ESD damage. A reverse-polarity event can punch through the ESP32-S3's GPIO and 3.3 V rail. Symptom: board powers up but ESP won't enumerate over USB-C and won't respond to the Web Flasher. The MCU is damaged and requires BGA rework — bench-only. Iron-level work on the ESP32-S3 package is not possible; heat-gun hot-air rework on a known-good station is the only path. Ship to D-Central.

19

Ship the Hex to D-Central for bench diagnostic. Pack in an anti-static bag, include the exact PSU that produced the fault (so we can reproduce), and attach a note with observed symptoms, firmware version, and your contact. Canada-wide shipping, US and international welcomed. Expected turnaround `5-10` business days. D-Central is a pioneer in the Bitaxe ecosystem — we manufactured the original Mesh Stand, first Bitaxe heatsinks, and first Bitaxe Hex heatsinks. Bench experience on Hex failures is deep here.

20

Order a replacement PSU bundle to prevent recurrence. The D-Central Bitaxe Hex bundle ships a tested regulated 12V/5-7A brick with correct `5.5 × 2.1 mm` center-positive barrel, matched to Hex spec. Adding labelled PSUs and surge protection to your setup costs under `$60` CAD and eliminates the #1 cause of board destruction in the Bitaxe family. Cheaper than one replacement board, every time.

When to Seek Professional Repair

If the steps above do not resolve the issue, or if you are not comfortable performing these repairs yourself, professional service is recommended. Attempting advanced repairs without proper equipment can cause further damage.

Related Error Codes

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